Parts, parts and more parts

As I’ve chronicled before, the 911 is becoming a race car and I’ve slowly been gathering up the safety equipment and other parts that it needs.  The latest haul is a combination of safety and comfort equipment: a fuel cell, cool shirt and associated goodies, and window nets.

The fuel cell is a FuelSafe 17 gallon “shoe-box” style fuel cell with a surge tank.  The cool shirt will help keep me cool while racing (and perhaps while driving around the street as well if I become crazy enough to ditch my A/C while I’m still driving it on the road).  And, finally, the window nets will keep me and my associated extremities inside the vehicle in case of a problem.. like a crash.

The biggest thing is to now start putting parts onto the car and selling parts I don’t need before buying anything else.  So, the install list is as follows:

  1. Headers
  2. Front Splitter
  3. Cool Shirt System
  4. Fuel Cell

With the installations I need to do, the headers, front splitter and cool shirt system I know I can attempt myself.  The fuel cell requires some welding (which I can’t do… yet) but I can at least gather the additional items needed for the fuel cell installation such as AN fittings and fuel hose to get it connected to the fuel pump and return lines.

When I get a free weekend I’m hoping to do the header install which will also necessitate an oil change because an oil line must be replaced in order for the headers to fit onto the car.  It’ll also require a torch to heat up the exhaust nuts so I can pull them off the studs without breaking them (or at least that is the hope).  I’ve been dousing the exhaust studs in Liquid Wrench and PB Blaster for the past few weeks so I hope that’ll be enough for me to at least start getting the exhaust system off of the vehicle.

Secondly, the front splitter requires me dropping the bottom air damn, which while not particularly hard (only 6 bolts) will have to be done outside (where it is currently hovering in the high 90s).  Once it is dropped, I’ll need to replace one nut and bolt on the air dam then I can start making the splitter out of the sheet of polycarbonate I have.  I’m going to design the splitter to go out at least three inches from the bottom of the air dam and also go back underneath the car to the underbody tray protecting the fuel pump.  With this I should be able to channel air better into the oil coolers since it won’t be able to escape underneath the car and will be forced through the coolers.  Also, it should at smooth out the air flow a little bit beneath the vehicle.

Finally, the last two things: the cool shirt and the windows nets.  I’m not going to install the window nets just yet since I’ve got to do some more modification to the interior of the vehicle.  However, the cool shirt system will require a little fabrication (that I can do) to hold the cooler someplace in the cockpit along with a little wiring since I’ve gotta power the dang thing as well.

And the fun part, selling all the parts that I’ve taken off the car.  Of course, I don’t want to do that until I’ve figured out which parts still work and which ones do not.  So, I really need a weekend or two to sort through everything, get it photographed and put the parts up for sale.

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